
2021-12-14: Move direction to south
Blogs and posts about my amateur radio and satellite projects. Most posts are in english.
The Rot2Prog rotor controller from AlfaSpid has four simple relays that several users has reported to be broken. This has also happened to me – I have a relay that has not function very well for several years. So I decided to try to replaced it.
These releay are very cheap and I found replacement at TME:
RM85-2011-35-1012
Relay:electromagnetic;SPDT;Ucoi
l:12VDC;16A/250VAC;16A/24VDC ROHS
Przekaźnik:elektromagnetyczny;SPDT;Ucewki :12VDC;16A/250VAC
Mfr: RELPOL Original part number:
RM85-2011-35-1012
https://www.tme.eu/se/details/rm85-2011-35-1012/elektromagnetiska-miniatyrrelaer/relpol/

Unmount the board
First remove the top cover by removing the four screws at the side of the chassi. Then remove the two screws holding the board, see image below:

The board is built nice, with ferrite on the input and output cable to prevent RF-noice. If needed to change the board, this can be easy done.
Remove relay
Then desolder the faulty relay. For me, it was one of the azimut direction relay, the one to the left:


It was a pain in the *** to desolder and remove this relay! I was close to give up and nearly destroyed the board. But finally, after two hours, I did managed to remove it. I can not understand why AlfaSpid did not mount a relay socket for easy change…
Solder the new relay
This was an easy task, just solder the 8 legs:

Function test
Now connect all the cables and try it. Hopefully it will now work again!
Good luck!

This is my first ESP8266 project, for control of my LNAs and antenna relays via a web interface. More info and code at my Github:
https://github.com/LarsThunberg/antenna-lna-ESP8266WebRelaySwitch

My setup for amateur radio satellites is SDR for receiving (RX) and Icom IC-705 for transmitting (TX). To my antennas I have two separate coax feedlines. Before, when switching band between RX and TX I was forced to manually change the coax feedlines connectors between SDR and IC-705.
I started to plan a simple relay switch to be able to switch fast and easy between TX/RX and UHF/VHF antenna – I call this a ”Simple full duplex relay switch”. The plan was this:

The relay used was this mini SMA relay by OK1CDJ. It can handle 10 watts (up to 20 watts according to hamshop.cz). The short coax between the relays are RG-405.
I have done SWR and loss measurements and it is very low. The original design and measurements can be found here:
http://blog.ok1cdj.com/2011/08/levne-koaxialni-rele.html
This is the result, it works very good. Todo: put the relays in a nice box.
